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Voxelcare

Voxelcare TPU Material for Custom Foot Orthotics

Explore Voxelcare’s advanced TPU 3D Printing Material, designed for high-quality orthotic fabrication using the latest 3D printing technologies.

TPU 3D Printing Pellets

Voxelcare’s 3D Printing Pellets are a game-changer in orthotic manufacturing. Tailored for FGF (Fused Granulate Fabrication) technology, these proprietary pellets ensure the best printing results. Available in 750g cartridges in nine colour options, they offer various hardness levels for efficient customization. These pellets are a remarkable example of our relentless pursuit of innovation, offering a highly versatile and effective solution for crafting customized orthotic devices.

Available in a range of colours, customers have access to TPU pellets in different hardness options (85A, 90A, 95A and 100A).

The automated material changing and advanced slicing software means that producing custom foot orthotics with multiple layers, zones, patterns and colours in one single print has never been so simple.

Our 3D Printed Custom Orthotics, crafted using Voxelcare TPU Pellets, incorporate a unique 4 cartridge technology with pellet printing, allowing for exceptional customization. This technology enables the creation of orthotics with varying material hardness and multiple colors, achieving a high level of detail and personalization.

The combination of our in-house Online CAD design and slicing software further enhances the customization potential. It allows orthotics to be configured using layers, modules, or zones, creating custom combinations tailored to individual patient needs. This approach ensures that each orthotic is perfectly suited to any prescription requirement, offering a comprehensive solution for a wide range of foot conditions.

Ideal for podiatrists and foot care specialists, these orthotics merge medical precision with innovative technology. They represent a significant advancement in podiatric care, providing a single printing process solution that addresses the specific biomechanical and aesthetic needs of patients.

TPU 3D Printing Filament

Our TPU 3D Printing Filament is specially crafted for FDM (Fused Deposition Modeling) technology, offering exceptional quality and efficiency in orthotic production. Available in 1kg rolls, this filament comes in a variety of colours, producing approximately 7-10 pairs per roll. Its superior printability and consistency make it an ideal choice for practitioners seeking to deliver custom, high-quality orthotic solutions.

Available in 1kg rolls in multiple colour options and producing 7-10 pairs per roll.

Our 3D Printed Orthotics, developed using Voxelcare TPU Filaments, offer podiatrists advanced customization through our specialized Online CAD Software. This software facilitates precise adjustments in orthotic design, including the choice of open or closed tops and bottoms, tailored for specific patient needs.

The option to select between gyroid and rectilinear infill patterns allows for optimized structural support and flexibility, essential in podiatric therapy. Additionally, the software enables customization of hardness and flexibility, providing a fine balance between corrective support and cushioning for various foot conditions.

Ideal for addressing podiatric conditions like plantar fasciitis and biomechanical deformities, our orthotics combine medical-grade precision with patient-specific adaptability. This technology represents a significant advancement in foot care, offering podiatrists a tool for creating highly effective, patient-tailored orthotic solutions.

Voxelcare EVA Blocks

High-quality EVA materials that make your orthotics last longer, divided in different configurations and available in all types of Shore values and colours.

EVA Blocks

With over a decade of dedicated experience, Voxelcare stands as a vanguard in providing superior milling supplies. These EVA blocks are crafted to set exceptional standards in orthotic milling, offering high-quality materials that ensure the enduring performance of your orthotics. Discover a range of configurations tailored to meet diverse needs, available in a variety of shore values and colours.

Experience the Trico EVA blocks, designed with a top layer, a cushioned middle layer, and a reinforced bottom layer. Catering to medical, every day, or athletic needs, our Trico Line offers three distinct configurations for tailored comfort and support.

Discover the stability of Duo EVA blocks, featuring a stabilizing top layer complemented by an extra firm bottom layer. The Duo Line extends a range of shore combinations to meet specific orthotic requirements, ensuring a blend of support and product longevity.

Mono EVA blocks offer a consistent hardness across the foot device, ranging from soft to medium, and extending to rigid. Catering to a wide spectrum of custom insole prescriptions, our Mono Line is available in various sizes, thicknesses, and colours.

Unveil the Combi EVA blocks, ingeniously split into two halves with medium density on one end and soft density on the other. This design ensures controlled support in the rearfoot and forefoot.

Explore the Hybrid EVA blocks, specifically crafted for Voxelcare’s patented Hybrid technology. Available in various combinations with a maximum thickness of 14mm, these blocks blend with semi-rigid prefab shells when custom-milled on one side, creating a groundbreaking product that combines superior elements of both designs.

Voxelcare Orthotics Shells

Our diverse selection caters to every need, offering customizable solutions across various activities and conditions. Experience the synergy of innovation and quality in every step.

German-Engineered Orthotic Shells for Every Foot

Voxelcare offers a wide range of Perpedes shells to meet the needs of every patient. Our shells are made from high-quality materials, including thermoplastic fibre composite, glass fibre, and carbon fibre. They are available in a variety of categories, including senso-motorial, medical, business, and sports. We also offer the ability to digitize your own shells.

The Soleution line is best suited for patients with complex clinical symptoms. It features a unisex width available in two longitudinal arch-supporting heights. The Soleution line’s centrepiece is the orthotic shell made from glass fibre composite materials. Due to their thermoplastic properties, they are able to be adapted to the foot simply and quickly.

The Daily² line is most suited for use in various shoe types with low space requirements. Designed as an extremely thin and lightweight insole, the Daily² line gives you the opportunity to offer your customers foot orthotics which are high quality and fit inside business shoes. There are two shell widths available, narrow and medium. The Daily² line’s centrepiece is the orthotic shell made from glass fibre and carbon fibre composite material. Due to their thermoplastic properties, these are able to adapt to the foot simply and quickly. High-quality materials which meet high demands and offer the opportunity to be quickly and easily processed.

The Worker line combines safety with high-quality insole treatment. Due to the anti-static properties of the surface, base materials and adhesives, they fulfil the ESD requirements and are type-tested and approved according to European safety regulations with different safety shoe manufacturers’ shoe models. Due to its thermoplastic properties, it can be adapted to the foot simply and uniquely. High-quality and certified materials which meet Voxelcare’s high-quality demands, as well as the work safety requirements, offer the opportunity to easily process and use the WORKER line.

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