Finished Foot Devices
Highly customisable and environmentally aware products
Voxelcare 3D Printed Orthotics
Discover Voxelcare 3D Printed Orthotics, designed to provide personalized foot support through advanced 3D printing technology.
Advanced 3D Printed Insoles: Filament and Pellet Technologies
Voxelcare specializes in precision-crafted 3D printed insoles, leveraging both FDM filament and FGF multi-pellet technologies. These insoles are designed for ultimate foot comfort, support, and durability. Our 3D printing methods ensure perfect customization to your unique foot shape, offering enhanced performance for both orthopedic and accommodative (non-corrective) purposes. Voxelcare insoles are ideal for daily wear, athletic activities, and retail applications, ensuring every step is supported by cutting-edge footcare technology.
Filament Printed Insoles
Voxelcare’s Filament Printed Insoles deliver personalized foot support using advanced filament deposition technology. These insoles are lightweight, flexible, and highly durable, making them perfect for individuals seeking enhanced cushioning and custom-fit comfort. Ideal for everyday wear or active lifestyles, filament-printed insoles ensure optimal pressure relief and arch support, tailored specifically for the foot shape. Available in multiple colour options, these insoles are designed for orthopedic, accommodative (non-corrective), and retail applications, providing the perfect blend of comfort and functionality.
Multi Pellets Printed Insoles
The Multi Pellets Printed Insoles from Voxelcare utilize a multi-pellet fusion process to deliver a seamless blend of flexibility and support. This advanced 3D printing method ensures consistent material distribution, resulting in durable insoles that offer targeted pressure relief and excellent foot alignment. These insoles are engineered to provide enhanced comfort for individuals seeking orthopedic solutions, accommodative (non-corrective) support, or retail-based footcare products. Available in various colours, our pellet-printed insoles are the perfect choice for long-lasting, custom foot support.


Voxelcare Custom Sandals
The highest material selection
Choose between 7 upper models and 7 different colours of 100% transpirable, antibacterial, eco-friendly and hypoallergenic materials; any Voxelcare Top Cover available; 3 mm or 10 mm thickness EVA layer in 6 colours and complete your Sandal design with a durable rubber walking sole, 4 colours available.
Eco-Friendly and Hypoallergenic Uppers
Enhance your footwear collection with Voxelcare Custom Sandals, featuring eco-friendly and hypoallergenic uppers made from On Steam, a premium breathable microfiber that mimics the feel of leather.
Designed to be environmentally conscious and gentle on the skin, this material excels in moisture-wicking, absorbing, and evaporating moisture within minutes to keep your feet dry and comfortable.
Available in smooth, embossed, and perforated styles, On Steam ensures optimal thermoregulation and odor control, making it ideal for all-day wear.
Firm and Balanced EVA Midsoles
Experience the ultimate in comfort and support with the firm EVA midsoles of Voxelcare Custom Sandals.
Made from 100% functional Ethyl Vinyl Acetate (EVA), these midsoles are engineered to provide a balanced step and superior stability.
The lightweight yet durable EVA material ensures excellent support, making these sandals ideal for both casual and active use.
Comfortable Walking Soles with Perfect Griff
Voxelcare sandals are engineered for exploration, featuring durable walking soles constructed from 100% EVA comfort material.
These high-quality soles are designed to offer maximum traction and a perfect grip on various surfaces, ensuring a secure and stable stride. The lightweight yet robust EVA material is built to withstand extensive wear while maintaining its comfort and effectiveness.
Available in multiple color options, these walking soles not only enhance the overall durability of the sandals but also add a personalized touch to your design.
Hybrid Concept
Hybrid 3D
Directly scan the foot with the Voxelcare 3D Laser Foot Scanner or upload an external 3D data file. The patient’s foot profile then forms the basis of the EVA layer, adding or removing material where needed, according to the prescription.
Hybrid 2D
It is also possible to use 2D data or pressure scans, if these are preferred. In this function the data is used only as a reference for the design. Then set the thickness of the EVA layer and customise by adding modules.
Advantages
Hybrid Technology
New materials meet digital design.
Smart CAD Software
Digitised shell base with EVA prescription layer.
Flexible System
Full in-house setup or outsourced production.
German Engineering
Thermoplastic fibre composite shells.
70% Less Waste
Reduced milling waste vs traditional CAD/CAM.
50% Faster Production
Single-sided milling, half the time.
Scan
Use 3D, 2D or pressure sensor data depending on your scanner preference. These are our scanning options or use your existing scanner*
*readable files only
Shells
Market-leading German-made shell lines are digitised into the software, specifically developed to target common foot pathologies and activities. Categories include senso-motorical, medical, business and sports. Select from any of the existing shells or have your own digitised*
*customisation required
Design
Cloud-based CAD software accessible on any device. Unique software intelligence using shell base + EVA layer to match the foot shape or correct/offload using the extensive module library. Fully match the 3D foot scan data or use 2D/pressure sensor data as a reference. Accurate, efficient and functional product designing in less than 5 minutes.
Produce
Advanced CAM technology developed by Voxelcare. High-quality single-sided milling in less than 10 minutes. Can be produced with a 1-pair EVA milling machine. Choose any of our machines, or outsource the production to a recognised Voxelcare partner.
Orthotic
Easily remove the insoles from the block, line up with and glue to the shell. Minimal grinding required. An optional final cover completes the process. Rigid dynamic shell with personalised EVA cover resulting in a lighter, thinner, greener and more functional product.
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